Cheese popcorn clusters

A delightfully crisp, lightly sweet-savory snack, these cheese popcorn clusters bind buttery cheddar-coated popcorn with a quick syrup to form bite-size treats perfect for parties, lunchboxes, or movie night.

Why You’ll Love This Recipe

  • Combines the nostalgic fun of popcorn balls with rich cheddar flavour.

  • Ready in under 30 minutes with everyday pantry staples.

  • No oven required—just the stovetop.

  • Naturally gluten-free and easily adaptable to different cheeses or seasonings.

  • Keeps well, making it an excellent make-ahead snack or edible gift.

Ingredients

(Tip: You can find the complete list of ingredients and their measurements in the recipe card below.)

  • Popped plain popcorn

  • Unsalted butter

  • Light corn syrup

  • Light brown sugar

  • Finely grated sharp cheddar cheese (or white cheddar powder)

  • Fine sea salt

  • Baking soda

  • Cayenne pepper (optional, for gentle heat)

Directions

  1. Prepare the popcorn. Place the freshly popped popcorn in a large, heat-proof mixing bowl; set aside.

  2. Make the binding syrup. In a medium saucepan over medium heat, melt the butter with the corn syrup and brown sugar, stirring until the sugar dissolves. Bring to a gentle boil and cook 2 minutes, stirring constantly.

  3. Flavour the syrup. Remove from the heat; quickly stir in salt, cayenne, and baking soda. The mixture will foam slightly.

  4. Coat the popcorn. Immediately drizzle the hot syrup over the popcorn, tossing with a silicone spatula to coat every kernel.

  5. Add the cheese. While the coating is still tacky, sprinkle the grated cheddar evenly and fold until the cheese clings to the popcorn.

  6. Form clusters. Lightly oil your hands, then press 2-to-3-tablespoon portions into compact clusters. Place on parchment to set for 10 minutes.

  7. Serve or store. Enjoy once cooled, or transfer to an airtight container (see storage notes).

Servings and timing

  • Yield: about 24 clusters (2 tablespoons each)

  • Prep time: 10 minutes

  • Cook time: 10 minutes

  • Cooling time: 10 minutes

  • Total time: 30 minutes

Variations

  • Smoky Gouda: Substitute smoked Gouda powder or finely grated smoked Gouda for the cheddar.

  • Spicy Jalapeño: Add ½ teaspoon jalapeño powder and increase cayenne to ¼ teaspoon.

  • Herb & Garlic: Stir ½ teaspoon garlic powder and 1 teaspoon dried Italian herbs into the syrup.

  • Sweet-Chili: Replace half the brown sugar with honey and add a pinch of chili flakes for a Thai-inspired twist.

Storage/Reheating

  • Room temperature: Store clusters in an airtight container for up to 1 week; include a silica gel packet for maximum crunch.

  • Freezer: Freeze in a zip-top bag up to 1 month. Thaw at room temperature uncovered to maintain crispness.

  • Reviving crispness: If the exterior softens, spread clusters on a parchment-lined tray and warm in a 120 °C (250 °F) oven for 5 minutes; cool completely before serving.

FAQs

How do I keep the popcorn crunchy after adding syrup?

Coat quickly while the syrup is hot, then allow clusters to cool in a single layer so steam can escape.

Can I use microwave popcorn?

Yes, but choose an unflavoured or lightly salted variety to control sodium and butter content.

What cheese powder works best?

Commercial white-cheddar popcorn seasoning gives the cleanest texture, but finely micro-planed aged cheddar is an excellent natural alternative.

Is corn syrup essential?

A neutral liquid sweetener prevents crystallisation; light golden syrup or glucose syrup are acceptable substitutes.

How small should the clusters be?

Two-tablespoon mounds strike a balance between easy snacking and structural integrity; larger balls may not hold together as well.

Can I make the recipe dairy-free?

Replace butter with refined coconut oil and use a dairy-free “cheddar-style” powder to mimic the flavour.

Why add baking soda?

It aerates the syrup, making the coating lighter and easier to chew rather than hard – candy brittle.

Will honey or maple syrup change the texture?

Yes—both are more hygroscopic, producing a slightly chewier exterior, but they still work if flavour variation is desired.

How do I prevent sticky hands when shaping?

Lightly coat your palms with neutral oil or wear disposable food-safe gloves.

Could I shape them with a scoop instead?

Absolutely; a 2-tablespoon cookie scoop neatly portions clusters without hand-rolling.

Conclusion

Cheese popcorn clusters offer an irresistible fusion of crispness, savoury depth, and a hint of caramel sweetness—all in a tidy, shareable bite. Whether tailored with smoked cheese, herbs, or a touch of heat, they elevate everyday popcorn into a crowd-pleasing treat that stores well and disappears quickly. Enjoy crafting—and crunching—your own batch

Print

Cheese popcorn clusters

Crunchy, bite-sized popcorn clusters baked with a savory cheddar–Parmesan glaze—the perfect movie-night or party snack.

  • Author: sarra
  • Prep Time: 10 mins
  • Cook Time: 20 mins
  • Total Time: 30 mins
  • Yield: About 6 cups clusters (6 servings) 1x
  • Category: Snack
  • Method: Baking
  • Cuisine: American
  • Diet: Vegetarian

Ingredients

Scale
  • 8 cups air-popped popcorn (about 1/3 cup kernels)
  • 2 Tbsp unsalted butter
  • 1/4 cup light corn syrup
  • 2 Tbsp packed light brown sugar
  • 1 cup finely shredded sharp cheddar cheese (or 1/2 cup cheddar cheese powder)
  • 1/4 cup grated Parmesan cheese
  • 1/2 tsp smoked paprika
  • 1/4 tsp cayenne pepper (optional)
  • 1/2 tsp fine sea salt, plus more to taste

Instructions

  1. Preheat the oven to 300 °F / 150 °C. Line a large rimmed baking sheet with parchment paper and lightly coat it with non-stick spray.
  2. Spread the popcorn in an even layer on the prepared sheet, removing any un-popped kernels.
  3. In a small saucepan over medium heat, melt the butter. Stir in the corn syrup and brown sugar until the sugar dissolves and the mixture starts to bubble, 1–2 minutes.
  4. Remove from heat and quickly whisk in the cheddar, Parmesan, paprika, cayenne, and salt until a thick paste forms.
  5. Drizzle the hot cheese mixture over the popcorn. Using two silicone spatulas, toss and press to coat, forming rough clusters as you go.
  6. Bake for 15 minutes, stirring once halfway, until the cheese glaze looks glossy and set.
  7. Cool on the pan for 10 minutes, then break apart any large pieces. Serve warm or let cool completely for maximum crunch.

Notes

  • The clusters stay crisp for 3–4 days in an airtight container.
  • For extra tang, swap half the cheddar for crumbled goat cheese powder.
  • Skip the cayenne for a kid-friendly version, or double it for spice lovers.
  • Cheddar powder yields the driest, crunchiest finish; fresh cheese gives a stretchier glaze.

Nutrition

  • Serving Size: 1 cup clusters
  • Calories: 180
  • Sugar: 6 g
  • Sodium: 340 mg
  • Fat: 11 g
  • Saturated Fat: 6 g
  • Unsaturated Fat: 4 g
  • Trans Fat: 0 g
  • Carbohydrates: 17 g
  • Fiber: 2 g
  • Protein: 6 g
  • Cholesterol: 25 mg

Keywords: cheese popcorn clusters, cheddar popcorn, party snack, savory clusters, baked popcorn

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